WEBJul 17, 2000 · Use of optimized descaling nozzles at the Thy ssenKrupp. hot strip mill in Bochum. ErnstUlrich Becker, Gerhard Birkemeier, Werner Büc hele, Michael Degner, Lutz Devrient, Michael Nowak and Gerd ...
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WhatsApp: +86 18203695377WEBDuring hot rolling of steel, its surface is exposed to air which leads to oxidation, resulting in scale formation. The scale formation is affected by the temperature, steel grade, surrounding atmosphere and the exposure time. ... 4. Hydraulic descaling in Rolling Mills, Institute of Metals, UK, 910 Oct 1995 Steel Research International, ...
WhatsApp: +86 18203695377WEBApr 10, 2007 · Article Audits of existing hydro mechanical descaling systems in hot rolling mills as a method to enhance product quality.. Over the life span of a rolling mill the requirements in terms of product quality and the range of the steel grades may change...
WhatsApp: +86 18203695377WEBData Collection and Benchmarking The complex process of hydro mechanical descaling requires a thorough understanding of the process technology and the environment of a hot rolling mill. Tools such as computer simulation models, a standardized and complete check list (Fig. 1) for data collection and well developed audit procedures are essential ...
WhatsApp: +86 18203695377WEBAbstract. As a new rolling mill capable of freely controlling the shape and crown of rolled materials, a 'pair cross type' rolling mill has been developed. In that mill, roll groups, each comprising a pair of backup roll and work roll, are crossed, while keeping the roll axes in each group parallel. Its fundamental characteristics have been ...
WhatsApp: +86 18203695377WEBConsider the hot rolling of a lowcarbon steel strip in a single stand roughing mill. Let the entry thickness of the slab be 20 mm and its width to be 2000 mm. Its resistance to deformation is taken to be 150 MPa. It is reduced by 30% using work rolls of 800 mm diameter, rotating at 50 rpm.
WhatsApp: +86 18203695377WEBDec 1, 2004 · It is normal practice to use high pressure water jets (descaling) to break and remove the oxides formed at different stages [1 3]. The oxide layer formed at temperatures above 570°C is made of ...
WhatsApp: +86 18203695377WEBJun 27, 2023 · Besides, strip hot rolling mill can also produce the plates with 4– mm thickness. Brief History. ... To efficiently remove iron scale, the pressurized waterdescaling equipment with 17–30 MPa water pressure is commonly used. Postrolling cooling has become an essential part of plate production, and the ultrafast cooling process has been ...
WhatsApp: +86 18203695377WEBMar 1, 2018 · Additionally, the oily wastewater is often directly recycled back into the hot rolling mills as part of the descaling water and the cooling water after only preliminary treatment without complete removal of oil. When the oily wastewater carries mill scale, oil droplets in the wastewater tend to stick to and coat the surfaces of the mill scale ...
WhatsApp: +86 18203695377WEBFeb 8, 2013 · The optimized cooling system was applied on a hot flat rolling mill in voestalpine Stahl . ... This process, called descaling, is used in hot rolling, for example. A number of jets must be ...
WhatsApp: +86 18203695377WEBFollowing reheating and descaling, the slabs are initially rolled in the roughing mill which is equipped with an edger and state of the art twin drives each with a motor power of MW each. ... Other trend in the technological features of hot strip mill . Rolling speeds are becoming faster to increase productivity and reduce temperature loss ...
WhatsApp: +86 18203695377WEBJun 19, 2009 · It was found that the impact pressure has good correlations with the water consumption V at a pressure of MPa, water pressure P, rolling speed v and distance H between the material and the nozzle. The thickness loss Δ t of plasticine and the impact pressure p by hydraulic descaling can be then expressed by the descaling parameters .
WhatsApp: +86 18203695377WEBJan 1, 2014 · If industrial hot rolling processes are considered, thick primary scale formed in a heating furnace is removed by descalers before hot rolling. However, secondary scale starts to grow immediately after the descaling. It is important to optimize the duration between the descaler and the rolling mill or the position of descaler in the hotrolling ...
WhatsApp: +86 18203695377WEBThe XRoll® hot strip mill from SMS group is an allround talent in hot strip production. ... Our hot rolling mills are capable of producing flat steel from thin gauges of mm to highstrength steels up to mm thick, including stainless steel. ... a highly effective descaling system is used. Silicon steel is required for the erection of ...
WhatsApp: +86 18203695377WEBSteel and Metal Manufacturing. Optimizing Spray Technology for. Manufacturers across the steel, aluminum and metal fabriing industries depend on spray technology from Spraying Systems Co. for their daily operations. Our spray nozzles, headers, lances and turnkey systems will optimize your operations while conserving water and reducing ...
WhatsApp: +86 18203695377WEBSep 15, 2006 · Over the life span of a rolling mill the requirements in terms of product quality and the range of steel grades may change significantly. A descaling system audit is a systematic and structured ...
WhatsApp: +86 18203695377Hot rolling of steel. Hot rolling of a 50 mm thick CMn steel slab, reduced by 25% in one pass, is presented below. The slab is heated to a uniform temperature of 1050°C and cooled for 15 seconds in air. The process parameters are: roll radius 340 mm, roll velocity 22 rpm, and the friction coefficient is
WhatsApp: +86 18203695377WEBAug 13, 2022 · However, a critical intermediate descaling step between reheating and hot rolling has not been fully investigated. This descaling step involves the removal of the scale that forms on slabs during reheating, generally by hydraulic decaling means using water pressures as high as 4000 psi ( MPa).
WhatsApp: +86 18203695377WEBRMT Tools has been a leading supplier of Continue rolling mills machinery, roughing Steel rolling mill and support equipment for many years. Visit now! ... the Billet passes through a descaling unit, an enclosure employing two pairs of spray headers that blast the intensely hot Billet with 1,500 psi pressurized water to remove the thick layer ...
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WhatsApp: +86 18203695377WEBUTPSL provide High Pressure Descaling System for removal of scale from hot metal before rolling in steel Systems can be designed for Billet,Slab,Plate,Bloom Forging, Seamless Pipe,Profiles etc for Primary descaling ... Increases life of Pressure Rolls of Rolling Mill and reduces down time for repair maintenance
WhatsApp: +86 18203695377WEBApr 3, 2018 · Bar rolling is a semicontinuous rolling process involving a series of rollers, where a cast billet is shaped into the final TMT bar. In these mills, lowthickness bar rolling (< 20 mm) is prone to cobbles, due to several operational reasons, which affects productivity. One major contributor is blockage of slitters and notwist mill grooves due .
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